Die Casting Manufacturing for
Communications Industry
RF housings and base station enclosures that survive weather, heat and an IP rating test.
ISO 9001-aligned quality system
Leak and pressure testing available
EMI-aware masking and coating
Outdoor-grade alloy and finish combinations
Enclosures Built for Outdoor Service
Communications hardware lives outdoors, generates heat and must not leak. Die casting is usually the only process that meets all three at volume.
The critical dimensions are rarely the obvious ones. Flatness on the gasket face decides whether the enclosure passes its IP test; base thickness at the die interface decides junction temperature.
We cast to your drawing and flag the features that will not fill or will not hold flat — before the mold is cut, not after the first shipment.
- Flatness control on gasket faces for IP-rated sealing
- Porosity control verified by X-ray on pressure-tight parts
- Masking of grounding points before coating, not scraping after
From Prototyping to Production
Five stages, each with a document you can audit.
01
Prototyping
3D printing and CNC prototypes validate form, fit and function before any tooling commitment.
02
Engineering Validation
DFM review, mold-flow simulation and tolerance stack analysis catch problems while they are still free to fix.
03
Design Validation
Sample parts are measured and tested against your drawing and any application-specific requirements.
04
Production Validation
First article inspection and a documented process window confirm the mold is ready for volume.
05
Mass Production
Volume runs with in-process checks, lot traceability and inspection reports with every shipment.
Our Die Casting Capabilities
The production steps behind every industry program.
HPDC from 160T to 1,250T for structural and thermal parts.
Thin-wall precision parts with excellent plating quality.
Tapped holes, sealing faces and ±0.02 mm tolerances.
Coating, painting, anodizing and plating to your spec.
Applications in Communications Industry
Typical parts we produce for this sector.
RF Housing
Base Station Cover
Antenna Mount
Heat Sink
Filter Body
Waveguide Part
Specialist Industries
We staff each sector with people who know its audits.
Frequently Asked Questions
What buyers in this sector usually ask at quoting stage.
Can you meet an IP67 requirement?
Yes, with the right gasket groove design and flatness control. We will confirm at DFM stage what the casting can hold.
Do you mask surfaces before coating?
Yes — threads, grounding points and sealing faces are masked, so you do not have to scrape them after delivery.
Which alloy suits outdoor cabinets?
A360 for corrosion exposure, A380 for general use, A413 where pressure tightness is critical.
How do you verify thermal performance?
We cast to the fin geometry you specify and will tell you when a fin layout will not fill. Thermal simulation is your side of the wall; we make the geometry real.
Ready to Quote Your Part?
Send a 3D model or drawing with your annual volume. Tooling cost and piece price come back together, usually within two business days.