Aluminum Die Casting Alloys

Five grades cover almost every high-pressure aluminum die casting job. Picking the wrong one shows up as porosity, cracking or a failed salt spray test.

ISO 9001-aligned quality system

Spectrometer chemistry check on every heat

Secondary and primary grades

Material certificates with each lot

Grade Comparison

Silicon and copper content decide most of the behaviour.
AlloySiCuCharacterTypical use
A3807.5–9.5%3.0–4.0%Excellent castability, good strengthGeneral housings, brackets
ADC129.6–12%1.5–3.5%Japanese grade, near-equivalent to A380Electronics, automotive
A3609.0–10.0%≤0.6%Better corrosion resistance and ductilityOutdoor, marine, wet service
A41311.0–13.0%≤1.0%Best pressure tightnessLeak-tight housings, hydraulic parts
B39016–18%4.0–5.0%High wear resistance, low ductilityPulleys, pump bodies

How to Choose

Heat Treatment

T5 (cooled from casting and artificially aged) improves strength with minimal dimensional movement. T6 gives higher strength but risks blistering in high-pressure castings because of trapped gas.

Secondary vs Primary

Secondary (recycled) alloys are standard for A380 and ADC12 and are what most quotations assume. Primary alloys give tighter chemistry and better ductility at higher cost.

Confirm Your Alloy

Send the drawing and the service environment. We will recommend a grade and quote the alternatives so you can see the cost difference.